Compact Benchtop Spin Coater with Non-Vacuum Chuck – Customizable for Fragile or Thin Substrates (0.2mm thickness)
Compact Benchtop Spin Coater with Non-Vacuum Chuck – Customizable for Fragile or Thin Substrates (0.2mm thickness)
Compact Benchtop Spin Coater with Non-Vacuum Chuck – Customizable for Fragile or Thin Substrates (0.2mm thickness) Product Overview This customizable single-station spin coater is designed for uniform thin-film deposition of photoresist, polyimide, sol-gel, nanoparticles, and other functional ...
Place of Origin:중국
Brand Name:OSMANUV
Certification:ISO9001
Model Number:오스마누브
Minimum Order Quantity:1세트
Price:협상 가능
Product Custom Attributes
강조하다
compact benchtop spin coater
,spin coater with non-vacuum chuck
,spin coater for fragile substrates
먹이는 방법:
하단, 측면 선택 가능
생산능력:
모델에 따라 다름, 일반적으로 분당 100-500개
전력 소비:
약 5~15kW
역:
24역
생산 효율성:
48개의 그릇 또는 접시/분
자동화 수준:
반자동에서 완전 자동까지
코팅 비용:
저렴한 비용
포장:
표준 나무 케이스
Product Description
Compact Benchtop Spin Coater with Non-Vacuum Chuck – Customizable for Fragile or Thin Substrates (0.2mm thickness)
Product Overview
This customizable single-station spin coater is designed for uniform thin-film deposition of photoresist, polyimide, sol-gel, nanoparticles, and other functional coatings onto substrates. Available in high-precision R&D, compact benchtop, and large-format configurations.
The system is fully customizable in spin speed range, substrate size, chuck type, bowl material, and automation level. Spin coating uses centrifugal force to spread a liquid coating evenly across a substrate, achieving film thicknesses from 1 to 50 microns with uniformity up to ± 1%.
Key advantages include exceptional speed stability (< ±1% fluctuation), low vibration operation, and a chemical-resistant process bowl. The compact design is ideal for research laboratories, pilot lines, and small-batch production environments. The modular architecture supports future upgrades, including multiple dispense nozzles, nitrogen purge, and in-situ heating modules.
Technical Specifications
| Parameter | High-Precision R&D Model | Compact Benchtop Model | Large-Format Model |
|---|---|---|---|
| Substrate size (customizable) | Up to 150 mm dia. | 5 - 120 mm dia. | Up to 450 mm / 18" |
| Spin speed range (customizable) | 100 - 12,000 rpm | 50 - 10,000 rpm | Up to 15,000 rpm |
| Speed accuracy | ±0.5% of set value | ±1 rpm | ±1 rpm (servo) |
| Acceleration (customizable) | 100 - 10,000 rpm/s | Programmable ramp rates | Up to 30,000 rpm/s |
| Program steps (customizable) | 20+ steps per recipe | 10 programs, 20 steps each | 200 recipes, 40 steps each |
| Chuck type (customizable) | Vacuum (aluminum/PTFE) | Non-vacuum / Vacuum | Vacuum / Mechanical clamp |
| Bowl material (customizable) | PTFE / PP / Stainless steel 316L | PP / PTFE-coated | Stainless steel |
| Coating viscosity range | Up to 2,000 cP | Up to 1,000 cP | Customizable |
| Control interface | 7" HMI touchscreen | 4.3" LCD | Touchscreen + PLC |
| Data export | USB / Ethernet | USB | USB / Ethernet / Modbus |
| Power supply | 110/220V, 50/60Hz | 110/220V, 50/60Hz | 220/380V, 50/60Hz |
| Typical application | Semiconductor, OLED, perovskite | General R&D, teaching | Industrial pilot, large panels |
Applications
- Semiconductor & MEMS: Photoresist, ARC, polyimide coatings on wafers
- Optoelectronics: OLED, quantum dots, perovskite solar cells
- Materials science: Sol-gel, spin-on glass (SOG), nanoparticle films
- Biotechnology: Biosensors, microfluidics, polymer films
- R&D & academia: Process development, formula optimization, teaching labs
- Specialty packaging: Barrier coatings on molded pulp products (e.g., meal boxes, cups, trays)
Customization Options
This single-station spin coater is highly customizable to meet your specific application requirements:
- Chuck design & size: Custom-machined vacuum chucks for round (up to 450 mm), square, rectangular, or irregular substrates
- Spin speed range: Extendable from 50 rpm up to 15,000 rpm
- Acceleration profiles: Customizable ramp rates for edge bead control
- Bowl material: Polypropylene (PP), PTFE, stainless steel 316L - customizable for solvent resistance
- Fixture type: Vacuum chuck, mechanical clamp, or custom 3D-printed holders for complex geometries
- Dispense system: Manual syringe / automated syringe pump / solenoid valve / multi-nozzle array - customizable
- Environmental control: Inert gas purge (N₂), humidity control, solvent vapor hood
- Drying integration: Optional in-situ IR heaters, hot air blowers, or UV curing lamps
- Software: Recipe management, data logging, USB/Ethernet export, Modbus integration
- Automation level: Fully manual to semi-automatic with automated dispense and cycle control
- Safety: Interlocked enclosures, emergency stop, spill containment
Key Features
- High precision spin control: High-torque brushless motor with ±0.5% speed accuracy and programmable acceleration ensures repeatable, uniform coating
- R&D-focused design: Multi-step recipe programming and data logging capabilities for systematic process development
- Versatile fixturing: Customizable chucks and fixtures securely hold complex 3D shapes or fragile substrates
- Minimal material waste: Precise, small-volume dispensing is ideal for expensive or experimental coating materials
- User-friendly interface: Intuitive touchscreen HMI with recipe storage for quick recall of optimized parameters
- Compact footprint: Benchtop design saves valuable lab or production floor space
- Chemical-resistant construction: PTFE, PP, or stainless steel bowls for aggressive solvents
- Safety interlocks: Automatic stop when lid is opened during operation
- Easy cleaning: Removable fluid path components and smooth chamber surfaces
- Data traceability: Recipe storage, real-time monitoring, USB/Ethernet export
Support and Services
- Free process consulting and material testing (send us your substrates)
- Custom fixture design and engineering services
- Installation guide and calibration video included
- Remote troubleshooting within 24 hours
- 18-month warranty on motor and controller, 12-month on accessories
- Spare parts availability from regional warehouses (US/EU/Asia)
- On-site training (available for customizable support packages)
- Lifetime technical support via phone, email, or chat
Packing and Shipping
- Packing: Anti-static foam + reinforced plywood/wooden case (with desiccant for moisture-sensitive components)
- Standard model lead time: 15-25 days after order confirmation
- Custom configuration lead time: 30-45 days (longer for custom chucks or bowls)
- Shipping: FOB Shanghai / CIF by sea, air, or rail
- Customizable: Export crating, custom labeling, destination port documentation
Frequently Asked Questions
Q1: What is the maximum substrate size this spin coater can handle?
A: Standard R&D models handle up to 150 mm (6") diameter wafers. For large-format applications, we offer customizable chucks up to 450 mm (18") substrates. Square substrates up to 150×150 mm are also supported.
Q2: Can I use this spin coater for non-round substrates (e.g., rectangular or irregular shapes)?
A: Yes. We offer customizable vacuum chucks and mechanical fixtures for square, rectangular, and irregularly shaped substrates. Please provide your substrate dimensions and geometry for custom fixture design.