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Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production
제품 상세 정보:
| 브랜드 이름: | OSMANUV |
| 모델 번호: | OSM-XT-500 |
| 문서: | CE-six station spin machin...ne.pdf |
결제 및 배송 조건:
| 최소 주문 수량: | 1세트 |
|---|---|
| 가격: | 협상 가능 |
| 포장 세부 사항: | 나무 상자 |
| 배달 시간: | 30 ~ 40 일 |
| 지불 조건: | 티/티 |
| 공급 능력: | 협상 |
|
상세 정보 |
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| 코팅 내구성: | 높은 내구성 | 사용자 정의 옵션: | 맞춤형 |
|---|---|---|---|
| 건조방법: | IR 경화 | 코팅 정밀도: | 높은 정밀도 |
| 도포 면적: | 펄프 성형품 내부 | 잉크 종류: | 빠른 건조 |
| 기계 시험 보고서: | 제공 | 코팅 자동화: | 높은 자동화 |
제품 설명
Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production
Composition of Production Line
This compact, modular system features:
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Manual/Semi-Auto Loading Station: Flexible product presentation for R&D and pilot projects
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6-Station Programmable Spin Coating Chamber: The core unit with customizable spin profiles for each station
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6-Axis Programmable Motion System: Allows complex coating path programming for varied product geometries
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Compact Rapid Drying Oven: Energy-efficient oven with adjustable temperature zones
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Centralized Control Unit: PLC-based system with intuitive HMI and recipe memory for storing multiple custom coating programs-1
Product Description
This Compact 6-Station Programmable Spin Coating System is a versatile and space-saving solution perfect for R&D, pilot projects, and small to medium-batch production of coated molded pulp tableware. It allows for rapid prototyping and application of various functional coatings (waterproof, oil-proof, heat-resistant barriers) to diverse pulp molded samples with high precision. The machine enables manufacturers to test and perfect uniform, high-performance coatings with exceptional control and repeatability, serving as a vital bridge between lab-scale concept and full-scale production. Custom-engineered fixtures ensure secure product holding during the spin coating process for consistent 360-degree internal coverage-34.
Technical Parameters
| Parameter | Specification / Description |
|---|---|
| Model | PML-SC-6 (Compact R&D Series) |
| Number of Work Stations | 6 Positions (Programmable Indexing) |
| Coating Accuracy | ±1.0% |
| Production Capacity | 5-15 cycles/min (Adjustable for R&D flexibility) |
| Coating Application Method | Programmable Precision Spray / Rotary Spin Coating |
| Compatible Coating Types | Water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, test formulations |
| Drying / Curing Method | Compact IR or Convection Oven with Adjustable Temperature (RT - 120°C) |
| Control System | Microprocessor with Recipe Memory; saves and loads multiple coating programs |
| Power Supply | 220V / 50Hz/60Hz (Customizable for regional standards) |
| Air Pressure | 0.5-0.7 MPa |
| Machine Footprint (L×W×H) | Highly customizable; compact layout available (approx. 5m × 2m × 1.8m for standard configuration) |
Application
Suited for laboratories, startups, and manufacturers producing a wide variety of molded pulp tableware products requiring tailored coating solutions:
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Coating formulation R&D: Testing bio-based coatings, PFAS-free oil barriers, and waterproof agents on pulp molded substrates
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Process parameter optimization: Determining ideal spray volume, rotation speed, and drying conditions for full-scale production
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Small-batch production: Manufacturing limited runs of specially coated, high-value, or prototype tableware
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Quality control testing: Verifying coating performance and consistency before committing to large production orde
Customization
This system is highly customizable for R&D and small-batch production needs. Customization options include:
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Various spin head designs and fixture types (vacuum chuck, mechanical clamp, custom-machined nests)
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Software for complex coating recipes and test protocols
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Integration with different drying or curing technologies (IR, UV-LED, NIR, hot air)
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Tailored product holders designed to hold your specific tableware shapes (bowls, plates, trays, cups)
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Modular layout adaptable to available lab or production space
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Data logging capability for process parameter recording and quality traceability-34
Features
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Flexibility: Easy-to-change programs and fixtures make it ideal for R&D and small batches of different products
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Compact Design: Saves valuable floor space in smaller production or lab areas
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User-Friendly: Simple interface allows for quick setup and operation with minimal training
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Precision Coating: Ensures consistent, thin, and uniform film on complex 3D geometries
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Rapid Drying Cycle: Integrated drying oven speeds up the R&D process
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Durable & Low Maintenance: Built with industrial-grade components for reliable performance-1
Support and Services
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Installation Manual & Video Support: Detailed documentation and online training resources
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Online Training: Remote training for operators and maintenance personnel
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Optional On-Site Commissioning: Professional installation and setup support available
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Application Development Support: Assistance with coating formulation integration and parameter optimization
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Technical Hotline: Responsive remote technical support
Packing and Shipping
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Packaging: Shipped as one main crate with several smaller boxes; standard export wooden case packaging ensures safety for all shipping methods-1
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Shipping: Worldwide shipping available with flexible logistics options
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Delivery Time: 30-45 days depending on customization requirements
FAQ
Q: Is this machine suitable for testing new coating formulas?
A: Absolutely. Its programmable nature and customizable parameters make it an ideal platform for R&D and coating formulation testing.
Q: How difficult is it to change the product setup?
A: Very simple. The mechanical fixtures are designed for quick release, and product profiles can be saved and recalled from the control system.
Q: Can this system be scaled up to full production later?
A: Yes. Process parameters optimized on this R&D system can be directly transferred to our high-output production lines for seamless scale-up.
Q: What types of coatings can be tested on this system?
A: The system is compatible with water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, and various test formulations. Customization options are available for specific coating viscosities and curing requirements.
