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Benchtop 102 UV Curing Machine for Oil-Based Coatings – Compact 350mm Width with Customizable Lamp Intensity for Lab & Small Batch Production
제품 상세 정보:
| 원래 장소: | 중국 |
| 브랜드 이름: | OSMANUV |
| 인증: | ISO9001 |
| 모델 번호: | OSM-GH-102 |
결제 및 배송 조건:
| 최소 주문 수량: | 1세트 |
|---|---|
| 가격: | 협상 가능 |
| 포장 세부 사항: | 나무 상자 |
| 배달 시간: | 30 ~ 40 일 |
| 지불 조건: | 티/티 |
| 공급 능력: | 협상 |
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상세 정보 |
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| 자동등급: | 오토매틱 | 전력 소비: | 500W |
|---|---|---|---|
| 경화속도: | 조정 가능, 최대 60m/분 | 제어방식: | 디지털 터치 스크린 |
| 모델 번호: | YJUV400-22 | 램프: | 영국 PRIMARC |
| 램프 관: | 9.7kW 1387mm 수은 램프 × 1개 | 상태: | 새로운 |
제품 설명
Benchtop 102 UV Curing Machine for Oil-Based Coatings – Compact 350mm Width with Customizable Lamp Intensity for Lab & Small Batch Production
Composition of Production Line
The Benchtop 102 Curing Machine is a compact, standalone unit that can be integrated into a small-scale production line or used independently. The typical production line composition includes:
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Manual or Automatic Feeding: Operator places coated samples or small parts onto the infeed tray.
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Benchtop 102 Curing Unit (This Machine): The core equipment for instant UV curing of oil-based coatings.
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Cooling Section (Optional): Integrated fan cooling to reduce workpiece temperature after curing.
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Unloading Station: Manual removal of cured products for inspection or packaging.
Note: The machine can be customized with infeed/outfeed extensions to connect with existing roller conveyors or spray booths for semi-automated operation.
Product Description
The Benchtop 102 Curing Machine is a compact, high-efficiency UV curing system specifically designed for rapid surface curing of oil-based coatings, UV varnishes, and primers. With a working width of 102mm, this desktop unit is ideal for laboratory R&D, small-batch production, touch-up curing, and educational settings.
The machine utilizes a high-intensity UV lamp (2kW adjustable) that emits a broad spectrum of ultraviolet light to instantly polymerize oil-based coatings, transforming liquid paint into a hard, durable film within seconds. The curing process significantly improves surface hardness, scratch resistance, and chemical resistance.
Key features include a variable-speed conveyor (0-5 m/min), programmable curing timer, and adjustable lamp height to accommodate different workpiece thicknesses. The machine is constructed with a durable steel housing and reflective aluminum lamp chamber for maximum energy efficiency. It operates on standard 110V/220V power and is fully customizable with options such as interchangeable lamp types (mercury, halogen, or LED), extended curing tunnels, and custom fixture trays.
Technical Parameters
The following table outlines specifications for the Benchtop 102 Curing Machine. Extensive customization is available to meet your unique curing requirements.
| Parameter | Standard Model (e.g., OSM-BT-102) | Customization Range |
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| Model Number | OSM-BT-102 | Customizable prefix/suffix |
| Effective Working Width | 102 mm | Customizable (102mm – 300mm options) |
| Max. Workpiece Thickness | 50 mm (standard) | Customizable up to 100mm |
| UV Lamp Type | High-pressure Mercury Lamp (2kW) | Customizable (Mercury / Halogen / LED) |
| UV Lamp Power | 2 kW (adjustable 50%-100%) | Customizable (1kW – 3kW) |
| Lamp Lifetime | Approx. 800-1,000 hours | N/A |
| Conveyor Type | Teflon mesh belt / Stainless steel mesh | Customizable (belt width & material) |
| Conveyor Speed | 0 – 5 m/min (stepless) | Customizable (0 – 10 m/min) |
| Conveyor Width | 150 mm (belt) | Customizable (up to 300mm) |
| Lamp Height Adjustment | Manual, 20-80 mm range | Customizable (motorized adjustment optional) |
| Cooling System | Forced air cooling (built-in fan) | Customizable (upgraded blower or water-cooling) |
| Control Interface | Push-button + digital timer (0-999 sec) | Customizable (PLC + HMI touchscreen) |
| Power Supply | 220V, 50/60Hz, Single Phase | Customizable (110V / 230V / 380V) |
| Total Power Consumption | Approx. 2.2 kW | Dependent on lamp configuration |
| Machine Dimensions (LxWxH) | 600mm x 300mm x 350mm | Customizable (length, width, height) |
| Net Weight | Approx. 25 kg | N/A |
| Safety Features | Emergency stop, over-temperature protection, lamp interlock | Customizable (light curtain, safety cover) |
Application
This Benchtop 102 Curing Machine is ideal for:
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Laboratory R&D: Testing oil-based coating formulations, curing parameters, and adhesion properties on small samples.
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Small-Batch Production: Curing coatings on small parts such as wooden ornaments, plastic prototypes, metal components, and craft items.
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Touch-Up & Repair: Spot curing of oil-based paints on furniture, musical instruments, or automotive parts.
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Educational Institutions: Teaching UV curing principles in material science, wood finishing, and coating technology courses.
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Printing Industry: Curing UV varnishes on small-format paper, labels, or packaging samples.
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Jewelry & Crafts: Hardening coatings on decorative items, resin pieces, and 3D-printed models.
Customization
We understand that every application has unique requirements. Therefore, our Benchtop 102 Curing Machine is highly customizable:
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Working Width: Customizable from 102mm to 300mm to accommodate larger samples or multiple small parts side-by-side.
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Lamp Type & Power: Customizable selection of Mercury (standard curing), Halogen (deep curing for pigmented paints), or LED (energy-saving, low-heat) lamps with power options from 1kW to 3kW.
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Conveyor System: Customizable belt material (Teflon for high temperature, stainless steel mesh for heavy parts) and speed range (0-10 m/min).
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Control System: Upgrade from basic push-button to customizable PLC with touchscreen HMI, recipe storage, and data logging.
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Lamp Height Adjustment: Customizable from manual to motorized height adjustment for automated workpiece thickness changes.
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Cooling Method: Customizable forced air cooling (standard), upgraded blower, or water-cooled chamber for heat-sensitive substrates.
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Enclosure Material: Standard powder-coated steel or customizable stainless steel (SUS 304) for cleanroom or food-grade environments.
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Infeed/Outfeed Trays: Customizable length and width to match your manual handling needs.
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Voltage & Frequency: Customizable to any local power supply (110V, 220V, 380V, 50/60Hz).
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Safety Upgrades: Customizable with light curtains, safety interlocks, and dual emergency stops for operator protection.
Feature
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Instant Curing: Transforms liquid oil-based coatings into a solid, dry film in seconds – dramatically reduces processing time.
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Compact Benchtop Design: Small footprint (600mm length) fits on any lab bench or worktable; portable and easy to relocate.
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Adjustable UV Lamp: Power output adjustable from 50% to 100% for precise curing control of different coating thicknesses and colors.
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Variable Speed Conveyor: Stepless speed adjustment from 0-5 m/min allows optimization of exposure time.
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Digital Timer: Programmable curing timer (0-999 seconds) for manual or repeat cycle operation.
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High-Reflectivity Chamber: Aluminum alloy reflectors focus UV energy onto the workpiece, maximizing efficiency and reducing energy waste.
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Over-Temperature Protection: Built-in thermostat prevents overheating, ensuring safe operation and long lamp life.
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Easy Lamp Replacement: Tool-free lamp access for quick replacement (lamp lifetime: 800-1,000 hours).
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Durable Construction: Steel housing with powder-coated finish for resistance to chemicals and scratches.
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Low Maintenance: Sealed optical components and easy-clean belt simplify routine maintenance.
Support and Services
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Pre-Sales Consultation: We analyze your specific coating type, substrate, and curing requirements to recommend the optimal customized configuration.
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Sample Testing: Send us your coated samples for free curing tests in our application lab – we provide video documentation and parameter recommendations.
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Installation & Setup: Detailed user manual and video guide included. Remote setup support available via video call. On-site commissioning available upon request.
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Training: Free online training for operators covering lamp replacement, belt cleaning, parameter adjustment, and safety procedures.
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Warranty: 12 months on the whole machine (mechanical parts), 6 months on the UV lamp and electrical components. Extended warranty available.
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Remote Support: 24/7 technical support via phone, email, WhatsApp, or WeChat.
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Spare Parts: Guaranteed availability of genuine spare parts (UV lamps, quartz shields, belts, switches) with fast shipping (2-5 days via air courier).
Packing and Shipping
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Packing: The machine is securely packed in a foam-lined, double-walled export carton or custom-sized reinforced wooden crate, with protective film on all sensitive surfaces. All packaging is waterproof and ISPM-15 compliant.
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Included Accessories: Power cord, spare lamp (optional), basic tool kit, quick start guide, and digital user manual on USB.
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Shipping:
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Port of Loading: Shenzhen / Guangzhou / Shanghai, China (as per client request)
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Lead Time: Standard models: 7-10 working days; Customized units: 15-20 working days after order confirmation
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Shipping Method: Express courier (DHL, FedEx, UPS) for small quantities; sea freight (FCL/LCL) or air freight for bulk orders
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Shipping Terms: EXW, FOB, CIF, DDP – customizable based on your location
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Documentation: Commercial invoice, packing list, bill of lading, user manual, and CE certificate (if applicable) provided.
FAQ
Q1: What types of oil-based coatings can this machine cure?
A: The Benchtop 102 Curing Machine is designed for UV-curable oil-based coatings, including UV primers, UV topcoats, UV varnishes, and certain pigmented UV paints. It is not suitable for conventional air-dry oil paints. Please consult with us to verify your coating compatibility.
Q2: Can this machine cure pigmented (colored) oil-based paints?
A: Standard mercury lamps cure transparent and lightly pigmented coatings well. For heavily pigmented paints (e.g., white, red, black), we recommend upgrading to a Halogen lamp or high-power LED lamp, which provide longer wavelengths for deeper penetration. This is a customizable option.
Q3: How do I determine the correct conveyor speed and lamp intensity?
A: The optimal parameters depend on coating type, thickness, and substrate. Our sample testing service provides recommended settings. Typically, for a 10-20 micron coating, conveyor speed of 1-3 m/min at 100% lamp power is a good starting point.
Q4: How long does the UV lamp last?
A: The standard mercury lamp has a lifespan of approximately 800-1,000 operating hours. We recommend replacing the lamp when curing efficiency drops noticeably. Spare lamps are available.
Q5: Is the machine safe to operate without special protective equipment?
A: The machine features an interlocked cover – the UV lamp automatically shuts off when the cover is opened, preventing UV exposure to operators. Standard safety glasses are recommended during operation.
Q6: Can I use this machine for curing coatings on 3D objects?
A: The machine is optimized for flat or slightly curved workpieces due to the fixed lamp height. For tall or irregular 3D objects, we offer a customizable version with adjustable lamp height and extended chamber depth. Please specify your workpiece dimensions.
Q7: What maintenance is required?
A: Regular cleaning of the quartz shield (between lamp and belt) is recommended every 100 hours of operation. Also, inspect and clean the conveyor belt as needed. No other routine maintenance is required.
Q8: Do you offer a larger version for higher throughput?
A: Yes. We manufacture a full range of UV curing machines with working widths from 102mm up to 2,500mm. Please contact us for our industrial double-lamp or wide-belt models.
Q9: What is the return policy?
A: We offer a 30-day return policy for unused standard models (customer pays return shipping). Customized units are non-returnable but are built to your exact specifications with pre-approval.
Q10: Can the machine be used for water-based coatings?
A: Water-based UV coatings can also be cured, but drying times may be longer due to moisture evaporation. We recommend testing your specific water-based formulation. For solvent-based oil coatings, curing is instant.
